Three trends shaping intralogistics in 2022

Gavin Harrison
24 January, 22

The world has changed its shopping habits, characterised by unprecedented growth in eCommerce as pandemic lockdowns accelerated the shift to online. This immense growth in online sales has seen a corresponding surge in intralogistics and warehouse operations. 

Moreover, the acute shortage of manual labour has made companies realise that embracing new technologies is the way forward to drive efficiencies in the warehouse and improve the customer journey. To meet both consumer demands and changing business needs, market players must continue to be flexible, scalable and informed about trends shaping intralogistics.

Here are three emerging trends that we believe will play an essential role in how the industry will evolve in 2022 and beyond.

eGrocery

While this had been an emerging trend for a while, the pandemic gave it a shot in the arm, so to speak. Today, eGrocery is firmly entrenched, and the challenge for retailers is to build a sustainable infrastructure that aligns with consumer demands. This comprises an intuitive online platform combined with excellent quality, competitive pricing and, above all, fast and reliable deliveries.

The need for sustainable infrastructure emerges once companies begin shipping groceries directly to the consumer. If it’s not done smartly, it can be costly and even unprofitable for the grocer. However, companies can achieve a sustainable and profitable infrastructure by automating their warehouse operations.

Fortunately, automated intralogistics solutions – which provide speed and inventory control to win over consumers – are readily available. The following example illustrates how not relying on manual order picking can eliminate picking errors while massively speeding up the process.

Swedish eGrocer Matsmart, which sells surplus food at a discounted rate, is one of the fastest-growing companies in the Nordics. By 2021, it had maxed out its manual labour and space capacity. It invested in an automated solution that offered three times more capacity and even more space to grow. The 149 AutoStore robots can pick an estimated 6,000 items from 88,000 storage bins per hour.

Micro fulfilment centres

Today’s consumers are expecting same-day or next-day delivery as well as click-and-collect options, especially in the grocery market. Since delivery time is directly related to distance, some companies are opening smaller warehouses, known as micro fulfilment centres, closer to their customers to speed up last mile delivery times. These centres also ensure better inventory control and tracking, faster and easier returns, and lower transportation costs.

We believe two types of micro fulfilment centres will shape the future of intralogistics. One is the “dark store”, only accessible to employees, while the other is a traditional storefront utilising a dedicated space in the back as a micro fulfilment centre.

Although this solution is quite innovative, few companies have gone the automation route, despite lower productivity associated with manual labour. Human labour can only pick a certain number of products per hour, and shelf space in a warehouse is limited. These limitations are even more evident in a micro fulfilment centre, and a centre with 12 or more employees can gain significant efficiency and reduce operating costs by automating.

Swiss-based construction merchant Peterhans is one such example, using a combination of a regular storefront and an extended warehouse in the back. By automating, Peterhans boosted storage capacity, increased warehouse efficiency, and gained a short, reliable customer journey. The AutoStore robots even pick orders for customers physically visiting the store.

Automation as a Service

Not all companies can afford or want to invest in an automated intralogistics solution before they’re sure it can meet their needs profitably. An emerging trend that accommodates this desire is automation as a service (AaaS). With AaaS, young companies will be able to access automation at a much earlier stage of their development and free up funds to facilitate rapid, sustainable growth.

Subscription-based models – where the costs are spread evenly throughout the year compared to a sizeable first-time investment – are a common trend across several industries. While the solution would still be built according to the customer’s needs, the system integrator owns the solution and the equipment.

Because a solution like  AutoStore  is modular and flexible, it’s an ideal fit for AaaS. It can fit into any space and is easy to scale when necessary, and can quickly be taken down and rebuilt in another warehouse if a customer ends the subscription.

However, AaaS would most likely be temporary since renting an automated warehouse solution will be more expensive in the long term than owning it.

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